Pruftechnik Aligneo Laser Shaft Alignment System
$1,995.00
Availability:
Out of stock
SKU
SN24
Condition: Refurbished
Warranty: 1 YEAR WARRANTY
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PRÜFTECHNIK ALIGNEO Precision laser alignment System
Expertise in precision laser alignment
For over two decades, PRÜFTECHNIK Alignment Systems has continued to develop undisputed precision laser alignment products. The maintenance departments in the top industrial organisations worldwide employ these highly-developed and user-friendly systems to measure and align machinery used in the power, chemical, water treatment, production and processing industries.
From the numerous PRÜFTECHNIK patents, a good number have been incorporated in the current ALIGNEO®. Its straightforward and intuitive operation, combined with a modular upgrade concept transforms the new ALIGNEO® to a dynamic precision laser alignment mea-surement instrument without overstretching your budget.
With ALIGNEO®, the alignment of rotating machinery has never been simpler and convenient.
Value added through patented solutions
The single laser beam technology UniBeam® ensures exact precision alignment.
The patented UniBeam® feature guarantees that the laser set-up and beam adjustment for all PRÜFTECHNIK Alignment Systems laser units remains quick and straightforward, even in cases of extreme angularity. An additional advantage of UniBeam® is the use of one laser and one cable.
InfiniRange® extends the effective measurement range considerably.
Alignment procedures are dependent on the application. The alignment of machines with gross misalignment – in particular angularity – or those that are distant from each other, can be handled using InfiniRange®, a PRÜFTECHNIK Alignment Systems precision alignment feature. This function extends the detector surface mathematically, making it possible to measure machines with severe misalignment or distant from each other without loss in accuracy of alignment results.
No rough alignment of machines is necessary. ALIGNEO® is equipped with powerful features for productive maintenance.
ALIGNEO® offers both precision alignment and timesaving convenience expected of a laser precision measurement system. Its intuitive operation, well thought-out design and the loaded features make ALIGNEO® a necessary device in the maintenance world when it comes to the alignment of pumps, motors, gearboxes and compressors. The achieved resolution of a micron increases the overall precision, leading to more accurate alignment. Aligned machines reduce the load on the shafts dramatically, resulting in increased machinery life, extended machine availability and increased saving on maintenance costs.
In ALIGNEO® you have a measuring system that can be equipped with the exact features required for your machinery. As job demands grow, additional modules can be purchased, enhancing capabilities at any time. ALIGNEO® is tailored to suit all budgets.
ALIGNEO®, like all PRÜFTECHNIK Alignment Systems laser-optical measurement instruments, has an ergonomic design. The operating keys are conveniently positioned allowing jobs to be carried out under extreme conditions. The secret behind the intuitive user guidance in ALIGNEO® lies in the simple 3-blue-key operation:
Set-up
The pre-assembled brackets facilitate quick and rigid mounting of the components. The measurement principle and UniBeam® ensures rapid laser set-up and high accuracy.
Static measurement mode
Readings are taken at any 45° position. Measurement results are obtained with any 3 of the 8 available positions. This mode can be used in the alignment of uncoupled and nonrotatable shafts, and vertical machines.
Live Move
Both horizontal and vertical coupling and foot results are automatically calculated. The large display shows the machine feet to be moved, the direction and the correction value. During the alignment correction, ALIGNEO® monitors and displays the live move.
Why laser precision is accurate and faster
Laser shaft alignment instruments from PRÜFTECHNIK Alignment Systems employ UniBeam®, the patented single laser and detector principle, and provide a resolution of 1 micron. The universal precision brackets have been designed for quick and rigid set-up with no sag. The patented multiple measurement points technology makes it possible to measure more than only 3 points. As shafts are rotated, a vast number of readings are continuously taken, or measurements taken by positioning the shaft at any rotational angle. This ensures an unmatched reliability of alignment results even in situations where vibration is prevalent.
In addition to providing high accuracy, laser precision alignment systems have other huge advantages. Coupling values and feet corrections are automatically computed and displayed in graphical format. TolChek® (optional) shows whether alignment corrections are needed. Should corrections be necessary, live move of the machines is monitored on the computer display, which also shows the updated values and the direction of correction. A happy “smiley” appears as soon as the optimal machine positions are attained. Retighten the feet bolts and machine is ready to run.
Extend machine availability and longevity
Precision alignment pays
Rotating machinery are susceptible to misalignment. Machines that are well aligned at the commissioning stage and thereafter regularly maintained, will in the long term reduce both plant operating and maintenance costs.
Laser precision alignment extends machine availability as the Mean Time Between Failure (MTBF) increases. It protects assets and increases product quality, as vibration is reduced to a very low level.
When misaligned, the loading of the shafts dramatically increases due to the reaction forces created within the coupling. Precision laser alignment pays back through:
Standard features:
Specifications:
For full Pruftechnik Aligneo product specifications, please click here: Pruftechnik Aligneo
Expertise in precision laser alignment
For over two decades, PRÜFTECHNIK Alignment Systems has continued to develop undisputed precision laser alignment products. The maintenance departments in the top industrial organisations worldwide employ these highly-developed and user-friendly systems to measure and align machinery used in the power, chemical, water treatment, production and processing industries.
From the numerous PRÜFTECHNIK patents, a good number have been incorporated in the current ALIGNEO®. Its straightforward and intuitive operation, combined with a modular upgrade concept transforms the new ALIGNEO® to a dynamic precision laser alignment mea-surement instrument without overstretching your budget.
With ALIGNEO®, the alignment of rotating machinery has never been simpler and convenient.
Value added through patented solutions
The single laser beam technology UniBeam® ensures exact precision alignment.
The patented UniBeam® feature guarantees that the laser set-up and beam adjustment for all PRÜFTECHNIK Alignment Systems laser units remains quick and straightforward, even in cases of extreme angularity. An additional advantage of UniBeam® is the use of one laser and one cable.
InfiniRange® extends the effective measurement range considerably.
Alignment procedures are dependent on the application. The alignment of machines with gross misalignment – in particular angularity – or those that are distant from each other, can be handled using InfiniRange®, a PRÜFTECHNIK Alignment Systems precision alignment feature. This function extends the detector surface mathematically, making it possible to measure machines with severe misalignment or distant from each other without loss in accuracy of alignment results.
No rough alignment of machines is necessary. ALIGNEO® is equipped with powerful features for productive maintenance.
- Single beam technology (UniBeam®)
- Intuitive user guidance
- 3-key alignment (define machines, automatic measurement, view alignment results).
- Soft foot
- Check, correct and record soft foot in the measurement report.
- Static measurement mode
- Measurement points are taken at any of the eight 45° clock positions.
- Live move
- Guides the user interactively during alignment correction.
- Data protection and printing reports
- Measurement files are saved and reports printed. In case of power interruption, the current file is saved automatically.
- Continuous sweep mode (option)
- For quick measurement and higher accuracy of results.
ALIGNEO® offers both precision alignment and timesaving convenience expected of a laser precision measurement system. Its intuitive operation, well thought-out design and the loaded features make ALIGNEO® a necessary device in the maintenance world when it comes to the alignment of pumps, motors, gearboxes and compressors. The achieved resolution of a micron increases the overall precision, leading to more accurate alignment. Aligned machines reduce the load on the shafts dramatically, resulting in increased machinery life, extended machine availability and increased saving on maintenance costs.
In ALIGNEO® you have a measuring system that can be equipped with the exact features required for your machinery. As job demands grow, additional modules can be purchased, enhancing capabilities at any time. ALIGNEO® is tailored to suit all budgets.
ALIGNEO®, like all PRÜFTECHNIK Alignment Systems laser-optical measurement instruments, has an ergonomic design. The operating keys are conveniently positioned allowing jobs to be carried out under extreme conditions. The secret behind the intuitive user guidance in ALIGNEO® lies in the simple 3-blue-key operation:
- Enter dimensions,
- Measure,
- Display results. Uncomplicated and easy to use.
Set-up
The pre-assembled brackets facilitate quick and rigid mounting of the components. The measurement principle and UniBeam® ensures rapid laser set-up and high accuracy.
Static measurement mode
Readings are taken at any 45° position. Measurement results are obtained with any 3 of the 8 available positions. This mode can be used in the alignment of uncoupled and nonrotatable shafts, and vertical machines.
Live Move
Both horizontal and vertical coupling and foot results are automatically calculated. The large display shows the machine feet to be moved, the direction and the correction value. During the alignment correction, ALIGNEO® monitors and displays the live move.
Why laser precision is accurate and faster
Laser shaft alignment instruments from PRÜFTECHNIK Alignment Systems employ UniBeam®, the patented single laser and detector principle, and provide a resolution of 1 micron. The universal precision brackets have been designed for quick and rigid set-up with no sag. The patented multiple measurement points technology makes it possible to measure more than only 3 points. As shafts are rotated, a vast number of readings are continuously taken, or measurements taken by positioning the shaft at any rotational angle. This ensures an unmatched reliability of alignment results even in situations where vibration is prevalent.
In addition to providing high accuracy, laser precision alignment systems have other huge advantages. Coupling values and feet corrections are automatically computed and displayed in graphical format. TolChek® (optional) shows whether alignment corrections are needed. Should corrections be necessary, live move of the machines is monitored on the computer display, which also shows the updated values and the direction of correction. A happy “smiley” appears as soon as the optimal machine positions are attained. Retighten the feet bolts and machine is ready to run.
Extend machine availability and longevity
Precision alignment pays
Rotating machinery are susceptible to misalignment. Machines that are well aligned at the commissioning stage and thereafter regularly maintained, will in the long term reduce both plant operating and maintenance costs.
Laser precision alignment extends machine availability as the Mean Time Between Failure (MTBF) increases. It protects assets and increases product quality, as vibration is reduced to a very low level.
When misaligned, the loading of the shafts dramatically increases due to the reaction forces created within the coupling. Precision laser alignment pays back through:
- Reduction in bearing, seal, shaft and coupling failure
- Reduced bearing and coupling temperatures
- Reduced vibration
- Reduced energy consumption
- No breaking (or cracking) of shafts at/or close to the inboard
- Secure foundation bolts
Standard features:
- Static measurement mode – requires any 3 of the 8 available 45° measurement positions
- UniBeam® – for quick adjustment of the single laser beam
- Coupling and foot results displayed in both numerical and graphical format
- Live monitoring of horizontal or vertical machine corrections
- Soft foot check – measure, correct and save results
- Alignment of 6-feet machines
- Alignment of nonrotatable and uncoupled shafts
- Measurements unaffected by coupling backlash
- Save up to 10 measurement files
- Automatic data protection in case of power interruption
- Pre-assembled brackets designed for quick and rigid set-up
- Protected against dust, water and grease in compliance with classifications IP 65 and IP 67
- PC freeware ALIGNMENT REPORTER for measurement file backup and printing reports
Specifications:
| Control unit | |
| Display | Fixed segment LCD display Dimensions: approx 94 x 73 mm [3.7” x 2.9”] |
| Keyboard | Robust, membrane keyboard |
| Enviromental protection | IP 65 (dust-tight, protected against water jets) |
| Operating temperature | 0°C to 55°C [32°F to 131°F] Intrinsically safe versions 0°C to 50°C [32°F to 122°F] |
| Power supply | 4 x 1.5V IEC LR6 (“AA”) batteries (rechargeables permitted) For intrinsically safe versions only use 1.5 V “AA” MN 1500 from Duracell or AccuCell AC 1800 rechargeable batteries |
| Battery life (alkaline) | 25 hours – based upon an operating cycle of 50% measurement and 50% ‘sleep’ mode |
| Interfaces | 1 x sensor; 1 x printer/PC (serial) For intrinsically safe versions – 1 x sensor; 1 x PC |
| Dimensions | approx 220 x 165 x 45 mm [8.7”x6.5”x1.8”] |
| Weight with batteries | approx 820 g [1.8 lb] |
| Transducer | |
| Details | Measurement principle: Coaxial, reflected laser beam Enviromental protection: IP 67 (submersible, dustproof) Ambient light protection: yes Storage temperature: -20°C to 80°C [-4°F to 176°F] Operating temperature: 0°C to 55°C [32°F to 131°F] Intrinsically safe versions 0°C to 50°C (32°F to 122°F) Dimensions: ca. 107 x 70 x 49 mm [4 1/4”x2 3/4”x2”] Weight: ca. 177 g [6 ½ oz.] |
| Laser | Type: Ga-Al-As semiconductor laser Wavelength (typical) 675 nm (red, visible) Safety class: Class 2, FDA 21 CFR 1000 und 1040 Beam power: < 1 mW Safety precaution: Do not look into laser beam |
| Detector | Measurement area: unlimited, extendible (U.S. Patent 6,040,903) Resolution: 1µm Accuracy (average): > 98% |
| Inclinometer | Measurement range: 0° bis 360° Resolution: <1° |
| Reflector | |
| Details | Type: 90° roof prism Accuracy (average): > 99% Enviromental protection: IP 67 (submersible and waterproof) Storage temperature: -20°C to 80°C [-4°F to 176°F] Operating temperature: -20°C to 60°C [-4°F to 140°F] Dimensions: approx 100 x 41 x 35 mm [4”x1 5/8”x1 3/8”] Weight: approx 65 g [2½ oz.] |
For full Pruftechnik Aligneo product specifications, please click here: Pruftechnik Aligneo
Pruftechnik Aligneo Laser Shaft Alignment System Type ALI 11.200
The achieved resolution of a micron increases the overall precision, leading to more accurate alignment. Aligned machines reduce the load on the shafts dramatically, resulting in increased machinery life, extended machine availability and increased saving on maintenance costs.
Includes Hard Carrying Case & Accessories As Listed
ALI 11.200
Pruftechnik Aligneo Laser Shaft Alignment System Models On Sale Warranty Calibration Backed by The Best Service and Lowest Prices in the Industry.
BC# 31101 17199M 17198M
- Pruftechnik Aligneo Control Unit Type ALI 11.200 (BC# 31101)
- Aligneo Reflector (BC# 17199M)
- Aligneo Transducer Laser (BC# 17198M)
- (2) Aligneo Chain Type Brackets
- PC/Printer Cable
- Tape Measurer
- (2) Support Posts
- Mini Level
- Pruftechnik Resource & Firmware CD Software
- (2) Allen Wrenches
- Hard Copy User Manual
- Hard Carrying Case